Quality Assurance

In Our Views Quality means customer needs is to be satisfied. For Us Quality is of prime importance in any aspect of business. Customers demand and expect value for money. As producers of apparel there must be a constant endeavor to produce work of good quality. Therefore we designed a quality manual to follow every employ of us in their specific field to ensure 100% quality product for our valued clients .

Quality Control in Sample Section:

  • Maintaining buyer Specification standard
  • Checking the sample and its different issues
  • Measurements checking
  • Fabric color, gsm, Fastness etc properties required checking
  • Spi and other parameter checking

Quality Control in Marker Making:

  • To check notch or drill mark
  • Fabric width must be higher than marker width
  • Fabric length must be higher than marker length
  • Matching of green line
  • Check pattern size and dimension
  • Matching of check and stripe taking into consideration
  • Considering garments production plan
  • Cutting table length consideration
  • Pattern direction consideration

Quality Control in Fabric Spreading:

  • Fabric spreading according to correct alignment with marker length and width
  • Maintain requirements of spreading
  • Matching of check and stripe
  • Lay contains correct number of fabric ply
  • Correct Ply direction
  • To control the fabric splicing
  • Tension control

Quality Control in Fabric Cutting:

  • The dimension of the pattern and the cut piece should be same and accurate
  • Cut edge should be smooth and clean
  • Notch should be cut finely
  • Drill hole should made at proper place
  • No yarn fraying should occur at cut edge
  • Avoid blade deflection
  • Maintain cutting angle
  • More skilled operator using

Quality Control in Sewing Section:

  • Input material checking
  • Cut panel and accessories checking
  • Machine is in well condition
  • Thread count check
  • Special work like embroidery, printing panel check
  • Needle size checking
  • Stitching fault should be checked
  • Garments measurement check
  • Seam fault check
  • Size mistake check
  • Mismatching matching of trimming
  • Shade variation within the cloth
  • Wrong placement of interlining
  • Creased or wrinkle appearance control

Quality Control in Finishing Section:

  • Proper inspection of the garments including measurement, spot, dirt, impurities
  • Water spot
  • Shading variation check
  • Smooth and unfold in pocket
  • In secured or broken chain or button
  • Wrong fold
  • Proper shape in garments
  • Properly dried in after pressing
  • Wanted wrinkle or fold in lining
  • Get up checking
  • Collar closing
  • Side seam
  • Sleeve placket attach
  • Cuff attach
  • Bottom hem
  • Back yoke
  • Every parts of a body

Piece/ Goods, Cutting, and In-Process Auditing

Following specific plans for auditing during the manufacturing process are implemented,

  • Proper system and procedure for auditing
  • Large sampling Size plans for through audit
  • Immediate and at spot corrective action following training of Inspectors. Education / Awarenewss / Explanation of QA routine to production people for in-line and off line auditing.
  • Use of Necessary tools and work stations
  • Final Statistical Auditing at Final Inspection Stage

Most crucial part of quality control process

Thorough statistical auditing with high quality level for all individual samples which includes:

  • Evaluatation of piece clearing goods supplies and identifying bad with corrective action instructions.
  • Training and and evaluatation of working Operators at all production stages (cutting, sewing, finishing)

Quality Control in Cutting Department

Considering Fabric as base of sewing we emphasize seriously on fabric and cut parts inspection adopting following Procedures For Cutting Inspection

  • Random Sampling
  • Four Point System

Major and Minor Defects Categorization

We have prepared a quality manual which categories all sorts of major and minor defects with guide lines about corrective action and identification of possible reason / cause associated with

  • Strict Implementation of Quality Manual
  • Tight Finished / Packed Good Auditing

We give much emphasis on different and a number of audits at all production stage especially at finishing and packing audit making sure of acquiring of customer required quality standards and instructions.

  • Strict Security Supervision of Packing and Shipment Area.
  • Invigellent and foolproof security measures and standards are excercised in areas at packing and shipment stage for a trouble and embarassment free situation.